EDM Task reduction
Task reduction Core Stitch
Greatly improved automation efficiency
Since the brass can be welded on the part 1 mm from the upper face, it is possible to knock out the welded part by tapping on the slugs.
Significant reduction in cutting time
-
◆You can solve the conventional problems quickly.
(e.g. man-hour reduction, mistake prevention, relief of simple task) -
◆Simplification of NC program
(Programming for cut-off part is not necessary.) - ◆Simple task by only tapping on the core
Core Catch
Core Catch® enables you to process welded core automatically. The hammer mounted on upper head knocks off the core made after Core Stitch cutting and the core can be automatically collected. This fully automated process realizes unmanned operation for die plate finish cut.
Core Stitch conversion software
This is software for PC that optimizes the welding point and distance by analyzing NC programs and automatically inserts core stitch codes into NC programs.
SSV(Seibu Scope Vision)
High-precision automatic measurement on the machine
High-precision vision measurement with a camera is possible on the machine without removing the workpiece after cutting is completed. A wide variety of measurement options are available for measuring various shapes. It is also possible to check the CAD data and the machined shape and perform the difference measurement.
"SSV" that leads to less work
- ◆High-precision measurement of fine shapes
- ◆Can be measured without removing the workpiece after cutting
- ◆High-precision edge detection with transmitted illumination
- ◆Available in a wide variety of measure options for measuring various machined workpieces
- ◆CAD drawings (DXF) can be read for contour verification and ifference measurement
| SSV(Seibu Scope Vision) | SSV(Seibu Scope Vision) | |
|---|---|---|
| Shooting part | 1.3 million-pixel color camera | |
| Magnification | Optical magnification 4×,monitor magnification approx. 100× | |
| Digital zoom | Approx. 1600 times (at maximum zoom factor) |
|
| Lighting | Epi-illumination, Transmission (simultaneous lighting) | |
| Focal distance | Standard 40mm | |
| Measurement function | Points, lines, circles, squares,intersections, distances | |
| External output | CSV output | |
| CAD loading | DXF compatible (simultaneous movement possible) | |
| Dimensions of the shooting part | 66×66×70mm | |
EL Coating
Measure against tungsten corrosion
EL coating is unique technology that prevents cobalt (Co) from dissolving in water by means of coating the cutting surface with brass. This increases the endurance of the mold. This makes it possible to cut in water (not in oil), which reduces maintenance work.
When tungsten carbide material is cut in water, the cobalt (as binder) starts to dissolve in water. As a result, the material becomes weak.
EL Coating
Cutting surface is coated with thin brass layer.
- ・Anti-corrosion is possible in water.
- ・Compared with cutting in oil, maintenance work is very easy.
- ・Endurance of mold is equal to mold produced in oil.
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